Features
Core Engineering Services
- Product Design & Development: Concept development, design refinement, component optimization, packaging studies, and production-intent CAD development.
- CAD & Data Management: Customer CAD system support, 3D solid modeling, parametric design, embedded GD&T, CAD data exchange, and design release support.
- Engineering Analysis: FEA for static, dynamic, and cyclic loading; tolerance stack analysis; thermal variation review; and performance-driven design optimization.
- Design Validation: Fit, form, function, durability, installation, and safety reviews supported by DFMEA, DVP&R, and structured design review processes.
- Manufacturing Engineering Support: DFM&A review, assembly process planning, installation simulations, process documentation, and launch support.
- Tooling, Fixtures, Aids & 3D Printing: Fixture concept support, checking aid development, installation aids, prototype tooling support, and in-house 3D printed
- Regulatory & Customer Requirements: Design reviews against customer specifications, ECE R26 external projection requirements, FMVSS considerations, and program-specific compliance needs.
Features
Key Capabilities
- Design Responsibility: Support for design-responsible programs, including customer data management, release deliverables, and engineering change support.
- CAD Platforms: Experience with NX, CATIA V5, Teamcenter, customer data exchange servers, and 3D CAD deliverables.
- Simulation & Analysis: FEA, tolerance stacks, thermal expansion review, and performance-driven design optimization.
- Documentation: DFMEA, DVP&R, BOM development, exploded assemblies, interface sections, and manufacturing review packages.
- Prototype & Launch Support: Prototype review, installation aid development, sample support, trial builds, issue resolution, and production launch readiness.
- 3D Printing: Rapid prototyping, prototype fixtures, installation aids, checking aids, concept samples, and manufacturing support tools to accelerate development and troubleshooting.
- Continuous Improvement: Lessons learned reviews, component commonization, manufacturing simplification, and design improvements to reduce cost and complexity.
Features
Why Customers Work With Us
- Production-focused engineering: Designs are developed with manufacturing, assembly, cost, and launch timing in mind from the beginning.
- Structured design reviews: Our process combines lessons learned, engineering analysis, validation planning, and customer requirement checks.
- Customer system flexibility: We work within customer-preferred CAD and data exchange requirements to support efficient collaboration.
- Early issue prevention: Simulation, tolerance review, DFM&A, and fit/function evaluation help identify risks before tooling and launch.
- Practical problem solving: We support real-world manufacturing and installation challenges with engineering solutions that can be built, validated, and repeated.
